Michael Fernie profile picture Michael Fernie 2 years ago 129
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Here's The Problem With Three-Cylinder Engines

Found previously in multiple kei cars, three-pots are making a comeback in many modern hatchbacks. We decided it was time to take a look at the ups and downs of these mini powerplants

Remind me later
Here's The Problem With Three-Cylinder Engines - Blog

Although three-cylinder engines gained a bad rep in the 80s and 90s through rough-running cars like the Geo Metro and Daihatsu Charade, advances in engine balancing and refinement have led to three-pots making a comeback. Thanks to the likes of Volkswagen, BMW and Honda, three-pot engines are firmly on the automotive agenda, with the greatest thus far being the incredible 40kg, 400hp unit produced by Nissan for its electric-hybrid Zeod RC Le Mans car.

Despite this resurgence, CT ed. Matt Robinson recently tried out the Honda 1.0-litre inline-three unit in the new Civic, and it’s safe to say his view on the new powertrain was mixed. Although the engine produces a respectable 127bhp, our man noticed unwanted vibration being passed from the engine and into the cabin during idling, and a general lack of smoothness while driving. So before they start to dominate the hatchback market, let’s take a run over the good and bad aspects of these minuscule powertrains.

An inline three-cylinder engine is essentially a straight six engine lopped in half. Normally in a straight six, the two outer cylinders reach top dead centre (TDC) in unison, with the other four cylinders reaching specific angles of rotation to balance the primary forces, secondary forces and rotational torque of the engine nicely.

In a three-pot, piston one (the front piston) reaches TDC while the other two are 120 degrees away from either TDC or bottom dead centre (BDC). This means that the primary and secondary forces are balanced vertically, but the torque over the reciprocating pistons is not matched in unison like in an I6. Instead, the engine is trying to naturally rotate and flip over on itself. So to avert this, a balancing shaft is needed to counteract the twisting force.

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The engine cycle of an I3

The torque inbalance (shared with inline-five engines) makes for a rattling powertrain as the engine tries to rock from end-to-end, even when balanced as much as physically possible. This is due to the weight of the balancing shaft that the crankshaft has to work against, making these engines less free-revving than their more-balanced counterparts. Counterweights can also be machined into the crankshaft itself but they also add weight, decreasing its ability to rotate freely.

Also, due to the fact that ignition occurs every 240 degrees, the crankshaft journals are spaced 120 degrees apart. This means that there will be a significant proportion of crankshaft rotation (60 degrees) when no power stroke is occurring. That reciprocatory feature leads to the lack of smoothness in power delivery and large amounts of vibration that three-cylinder engines are notorious for. The rough-running engine behaviour will be emphasised at lower engine speeds especially, due to the lack of power strokes occurring.

Here's The Problem With Three-Cylinder Engines - Blog

Despite these shortcomings, there are plenty of reasons why many manufacturers these days are choosing three-cylinder engines. Firstly, they’re lightweight and compact which allows them to be placed in multiple platforms throughout a manufacturer’s range of vehicles. For example, BMW uses the three-cylinder powertrain from the Mini in its i8 hybrid sports car.

In terms of performance, one less cylinder than a standard inline-four engine makes for a decrease in frictional losses from the moving components. This factor along with smaller displacements amounts to strong economy figures.

The BMW i8 uses a three-cylinder IC engine to contribute towards a 357bhp total output
The BMW i8 uses a three-cylinder IC engine to contribute towards a 357bhp total output

With lower-spec models in car line-ups often leaning towards three-cylinder powertrains, it’s probable that many ‘first cars’ bought from new will feature these small engines, depending on how the expected move away from downsizing in the industry pans out.

With the reduced manufacturing costs when compared to an I4, the next few years could become the heyday of the three-cylinder engine until the next leap in IC technology occurs. Although this may seem a gloomy future compared to what we’re all used to, with a touch more refinement, the three-pot could make for an eager and spritely companion.

Have you ever owned a three-cylinder car? Does a smaller displacement three-pot appeal to you over a more generic inline-four? We’d like to know your opinion below.