Do Sunroofs Actually Compromise Rigidity?

Many avoid buying cars with sunroofs due to fears over reduced rigidity. But do they make any difference, and do they compromise safety?
Do Sunroofs Actually Compromise Rigidity?

A sunroof can completely change the environment within a car, giving you some of the benefits of a drop-top without the drawbacks. But some car lovers gloss over a sunroof on a spec sheet - or discount a used sun-roofed motor - as they believe that a car’s rigidity is affected due to the gaping hole cut in the roof.

Who would want to spend hours building their perfect racecar for it to be compromised by a lack of stiffness? With another aspect being driver safety, is a sunroof actually something to worry about?

Do Sunroofs Actually Compromise Rigidity?

The most obvious scenario associated with sunroof safety would be if a car is rolled. But, there’s no need to worry. Car companies are scrutinised heavily by automotive governing bodies to make sure their products can cope with extreme crash situations. One of the procedures is a roof-crushing test, with a car only passing if it can withstand four times its own weight before deforming no more than five inches.

Cars these days are specifically designed to absorb huge amounts of energy, spreading it throughout the body shell to reinforced areas, especially the A, B, C and D pillars. These pillars are made from ultra high-strength steel and do a fantastic job of absorbing any forces being applied on the roof.

This diagram is a fantastic representation of a car's structure, with the red areas of this Volvo showing the locations of the highest strength steel along with the yellow cross members for added rigidity
This diagram is a fantastic representation of a car's structure, with the…

Smaller lateral strengthening beams also span the car’s roof for added structural integrity but have to deal with very little force due to the dissipation to the main pillars. It is between these beams that a sunroof sits, essentially just replacing what would be sheet metal with a pane of retractable glass.

With this in mind, a sunroof has no tangible effect on the structural rigidity or strength of a car, even during a rollover. The pillars and beams absorb almost all of the forces induced during a roll. This also means that even in the hardest of cornering manoeuvres, the stiffness of a car is not affected by a sunroof in the slightest; no tangible amount of flex will occur in the body to warrant not having one.

Or just be this guy, he seems to have things covered...
Or just be this guy, he seems to have things covered...

Now, one could argue that glass is less strong than a metal like aluminium, which would be true. A material’s overall strength boils down to its Young’s Modulus; a unit that describes a material’s brittleness when deforming.

The Young's Modulus is found by comparing the stress and strain that the material can cope with before breaking. If you can understand this graph, take the day off, you deserve it
The Young's Modulus is found by comparing the stress and strain that the…

Glass has a small Young’s Modulus of 65 GPa, while a metal like steel is much stronger, boasting a Modulus of 200 GPa. This means that a glass section absorbs less energy before it fractures compared to a metal section.

Do Sunroofs Actually Compromise Rigidity?

So if a car were to roll and you were unlucky enough to land the roof on top of a rock or bollard (right between the support beams), then in that instance a glass sunroof would become dangerous. However, if you’re travelling at a speed that is enough to roll your car, a bollard through the roof is probably going to have you for dinner, be it puncturing glass or metal.

In conclusion, don’t be afraid of speccing your new 911 or F-Type with a panoramic sunroof. Let the sun bathe your interior in a stream of light and experience a less compromised alternative to a full convertible.

Just don’t land roof-first onto a bollard.

Comments

ramses rizal

What if the car that didn’t have sunroof but given one by cutting the original roof and place it with the one with sunroof by welding the pillars A,B,C and D?

03/28/2016 - 14:26 |
0 | 0
Unknown

Also with the lower Young’s Modulus, glass is significantly more brittle than aluminum. This results in glass shattering without deforming much, where as aluminum will deform and elong significantly more before a failure. I just spent an entire semester with this stuff!

03/28/2016 - 14:27 |
4 | 0
Anonymous

This is something I think about a lot actually because I’m building a VR6 Turbo VW Cabrio MK3.5 its getting a full cage eventually to improve rigidity. I want to make a removable hard top for it some day for looks

03/28/2016 - 14:27 |
0 | 0
Anonymous

I avoid buying cars with sunroofs, not because of rigidity, but because they take up too much headroom and the seals are usually one of the first non vital parts of the car to fail (in my experience with them anyway).

03/28/2016 - 14:49 |
2 | 0
Anonymous

I have a panorama on my Highlander and it has more than enough room to fully open but Toyota makes only half of it open :-(

03/28/2016 - 15:17 |
0 | 0
Anonymous

My car is actually more rigid with a glass roof than the regular metal one. It’s weird but true, sadly there’s no more glass roof options on muscle cars except for 09-13 mustangs.

03/28/2016 - 15:41 |
4 | 0
Anonymous

What if I put on OEM panoramic roof onto my previously metal roofed car?

03/28/2016 - 15:47 |
0 | 0
Anonymous

In reply to by Anonymous (not verified)

Then you’ll be broke hahaha jk

03/29/2016 - 00:14 |
0 | 0
Anonymous

Standard engineering practice is to stay within 0.2% plastic strain (proportionality limit) of the stress strain curve by margin of a design factor. Engineers call that “staying within yield”. The diagram is therefore rather misleading. Note also that a stress strain diagram is obtained from a pull test and that “real” stresses are multidirectional.

03/28/2016 - 17:40 |
4 | 0
Anonymous

Well that was a decently well thought out answer to the wrong question. The reasons you don’t want a sunroof on your race/performance vehicle is added weight at the very top of the vehicle and reduced headroom (particularly important for those of us 6ft+ who want/need to wear helmets at the track)

03/28/2016 - 20:02 |
2 | 0
AdrianAte8

In reply to by Anonymous (not verified)

I was wondering myself if that’s enough to make a difference.

03/29/2016 - 22:35 |
0 | 0
ProjectWHaT

This isn’t posted by Engineering Explained, therefore everything stated is false.

03/28/2016 - 20:27 |
0 | 0

Topics

Sponsored Posts